Production Line MES
Real-time visibility and control over your production floor — from work order to dispatch, with full traceability.
Engagement Scope
Production Line MES
Custom Scope & Pricing
What You Receive
Industries
We build Manufacturing Execution Systems that give plant managers a live, accurate picture of what is happening on every line — not yesterday's spreadsheet. Our MES solutions digitize the journey from work order release to finished-goods dispatch: operators log production against digital work orders, machines report counts and downtime automatically, quality checks are enforced at the right stations, and every unit carries full genealogy and traceability.
Unlike off-the-shelf MES packages that force your process into their template, we engineer the system around how your factory actually runs — your routing, your quality gates, your shift patterns, your ERP. Because our team also builds Industrial IoT, PLC, and test bench systems, we connect directly to the machines on your floor instead of stopping at manual data entry. The result is an MES your operators actually use, with no per-seat license fees and no vendor lock-in.
Shop-floor Study & Process Mapping
We walk your production lines, map the current flow from work order to dispatch, and identify where data is lost, delayed, or manually re-entered. Output: a process map and phased MES scope with budgetary estimate.
System Design & Data Model
Station-by-station screen design, routing and quality-gate definition, machine connectivity plan (PLC / sensor / barcode), and ERP integration contract — agreed before development starts.
Development & Machine Integration
MES application built module by module, connected to live machines via OPC UA, Modbus, or direct PLC tags. Regular demos on real production data so operators shape the screens they will use.
Pilot Line Deployment
Go-live on one line first. Operators trained, data validated against existing records, dashboards tuned with supervisors. Issues fixed before plant-wide rollout.
Rollout & Support
Phased rollout across remaining lines, ERP integration switched live, management dashboards handed over. Ongoing support and enhancement retainer (AMC) available.
Typical Engagement
- 01Real-time production counting and OEE monitoring across multiple lines
- 02Paperless work orders with operator sign-off at each station
- 03Batch and serial-number traceability for audits and recalls
- 04Downtime reason capture with andon alerts to supervisors
- 05In-process quality checks with automatic hold on failed lots
- 06ERP-to-shop-floor integration — production orders down, actuals back up
- 07Digital shift handover and daily production reports for management
Not seeing your question?
We reply within 2 business hours.
How is your MES different from off-the-shelf packages?
Off-the-shelf MES products force your process into their template and charge recurring per-seat licenses. We build the system around your actual routing, quality gates, and ERP — and you own the source code with no per-seat fees and no vendor lock-in. For most mid-sized plants this costs less over three years than an off-the-shelf license, and fits far better.
Ready to Build Something Extraordinary?
Tell us about your project. We'll respond within one business day with a clear proposal.Tell us what you're building — we'll come back with a clear scope, timeline, and team. No vague estimates. No lock-in.
Get in Touch
Reach us directly
Call directly
+91 80500 64447
+91 97426 82222 · +91 89714 64515
Email us
info@newtechspot.in
support@newtechspot.in
Visit the studio
Vijayanagar, Bangalore – 560040
By appointment preferred
Working hours
Mon – Sat · 9 AM – 7 PM IST
Avg. response under 2 hours
Prefer email? info@newtechspot.in
LLPIN: ACJ-9458